How is the Production Process of Carbon Fiber Rods?
JCC carbon fiber rods are manufactured by pultrusion process, specifically by pulling the continuous carbon fiber materials combined with a resin matrix through a heated steel forming die. JCC can produce the continuous lengths of carbon fiber rods with constant cross-sections by this process. So JCC carbon fiber rods have high strength and stiffness, excellent fatigue resistance, dimensional stability, chemical resistance and other characteristics, which is widely used in various fields.
Carbon Fiber Sheets Fabrication By Shapes
JCC solid carbon fiber rods is manufactured by special pultrusion process, which makes the same cross-sections and consistent. The round cross-section makes the stress is evenly distributed and it is suitable for withstanding multi-directional pressure.
Oval carbon fiber rods are made from high-quality carbon fiber reinforcement epoxy resin through pultrusion process, which have low cost, high strength and stiffness, great flexibility, friction resistant and other properties. They’re the first choice of many clients.
Since JCC half round pultruded solid rods extend along the length of the structure, so they perform very well in bending and pulling forces. Also our carbon fiber rods have the advatages of high stiffness and the flat side is easy to install on a flat surface firmly.
JCC pultruded carbon fiber strips have the same production process with other pultruded solid carbon fiber rods, in which the force runs along the lengthwise of the components. That means it has great bending and pulling strength, which can be widely used on space frames for reinforcement.
JCC carbon square rods are prone to concentrate stress at the corners because of its square cross-sections and require the special design to avoid excessive stress. What’s more, due its special shape, it’s suitable as mechanical parts and other occasions that require specific shape and strength.
Wide Application for JCC Carbon Fiber Rods
JCC carbon fiber rods has advantages of low cost, high strength and stiffness, and easy to stall, which is widely used in tents and mosquito nets. That needs the rods with high strength to support them and withstand harsh weathe.
The drones determine the carbon fiber rods must be lightweight, high strength and rigidity, corrosion resistant, durability, and precise manufacturability, that is exactly what JCC carbon fiber rods have.
JCC uses unique pultrusion process when manufacture carbon fiber rods, which makes our rod has the properties of lightweight, high strength, durability and stability. With that, trekking poles and golf clubs have great performance.
JCC carbon fiber rods can produce the highly accurate and error-free accessories for aerospace, also our rods has the advantage of high temperature and corrosion resistance which make they’re widely made in aerospace fields.
Over 10 Years Experience in Manufacturing Carbon Fiber Rods
JCC has rich experience in manfucturing carbon fiber rods, which choose special pultruded process to pull the continuous high-quality carbon fiber with resin. This can make the same cross-section, theoretically making the carbon rods infinitely elongated in the longitudinal direction, and having unparalleled linear strength in the longitudinal direction.
Advanced Pulstrusion Systems and Equipment
JCC has a set of advanced pulstrusion system and equipment for manufacturing carbon fiber rods. These systems and equipment includes resin impregnation system, fiber guiding system, pultrusion die, heating system, pulling system, cutting system, control system and post-processing equipment. It is these efficient equipment that allow us to produce high-quality carbon fiber rods, ensuring that each rod has extremely high strength, durability and consistency
Why Should you Choose JCC Carbon Fiber Rods?
Exact size and competitive price
JCC carbon fiber rods are manufactured by pultruded prodess pulling the continuous carbon fiber material with resin matrix, which has the advantages of ultra low tolerances and the low cost that other carbon fiber products. Our cost-effective production process makes JCC carbon fiber rods first choice for our clients.
Customized Solutions
Pultruded process of JCC can manufacture any size and shapes of carbon fiber rods, this special produciton process makes the rods diameter is infinitely close to the mold size. So our carbon fiber rods is very suitable for high-tech precision parts.
Strick Quality Control
JCC controls the quality of every carbon fiber rods strictly . We have experienced quality inspectors. All products are fully inspected before shipment, and the rods they inspected are linked to their performance, ensuring that every carbon fiber rod shipped out is 100% qualified.
Specification of Carbon Fiber Sheet
- Data Sheet
|
Carbon Rods more than 0.156″ |
Carbon Rods less than 0.156″ |
||
| Tensile Strength | 250 ksi / 1.72 GPa | Tensile Strength | 320 ksi / 2.34 GPa |
| Tensile Modulus | 20.0 msi / 138 GPa | Tensile Modulus | 19.5 msi / 134 GPa |
| Ultimate Shear Strength | 6.0 ksi / 41.3 Mpa | Compressive Strength | 270 ksi / 1.90 GPa |
| Ultimate Tensile Strain | 1.50% | Compressive Modulus | 19.0 msi / 131 GPa |
| Flexural Strength | 265 ksi / 1.83 GPa | Fiber Volume | 67% |
| Flexural Modulus
Fiber Volume |
19.0 msi / 131 GPa
62% |
Ultimate Tensile Strain
Diameter Tolerance |
1.30%
+/-5% |
| Thermal Expansion Coefficient | -0.1 ppm/cm3 / -0.2 ppm/°C | Glass Transition Temperature | 100℃ |
| Density | 0.054 lbs/in3 / 1.5 g/cm3 | Matrix Material | Bis F Epoxy |
| Diameter Tolerance | +0.005 / -0.005″ | ||
| Glass Transition Temperature | 100℃ | ||
| Matrix Material | Bisphenol Epoxy Vinyl Ester |
JCC can produce various size, shapes of carbon fiber rods, we choose pulstrusion process which can pull any length rods based on your requirements.
JCC is a ternational trade company with our own factory which has R&D team.
JCC carbon fiber rods has the advantages of lightweight, high strength and stiffness, durability and corrsion resistance which can be widely used in various fields.
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