What is the Production Process of Pultruded Carbon Fiber Components?
JCC pultruded carbon fiber components are manufactured by pultrusion process, specifically by pulling the continuous carbon fiber materials combined with a an epoxy resin through a heated forming die to cure. JCC can produce the continuous lengths of carbon fiber components with constant cross-sections and various shapes by this process. So our carbon fiber components have the great properties of high strength and stiffness, excellent fatigue resistance, dimensional stability and chemical resistance , which is widely used in various fields.
Pultruded Carbon Fiber Components By Shapes
JCC solid carbon fiber rods is manufactured by special pultrusion process, which makes the same cross-sections and consistent. The round cross-section makes the stress is evenly distributed and it is suitable for withstanding multi-directional pressure.
Oval carbon fiber rods are made from high-quality carbon fiber reinforcement epoxy resin through pultrusion process, which have low cost, high strength and stiffness, great flexibility, friction resistant and other properties. They’re the first choice of many clients.
Since JCC half round pultruded solid rods extend along the length of the structure, so they perform very well in bending and pulling forces. Also our carbon fiber rods have the advatages of high stiffness and the flat side is easy to install on a flat surface firmly.
JCC carbon square rods are prone to concentrate stress at the corners because of its square cross-sections and require the special design to avoid excessive stress. What’s more, due its special shape, it’s suitable as mechanical parts and other occasions that require specific shape and strength.
JCC pultruded carbon fiber strips have the same production process with other pultruded solid carbon fiber rods, in which the force runs along the lengthwise of the components. That means it has great bending and pulling strength, which can be widely used on space frames for reinforcement.
Our pultruded round carbon fiber tubes are fabricated by pulling high-strength carbon fibers with an epoxy resin, which can make the tubes specific diameters. JCC pultruded carbon tubes have high stiffness and strength in longitudinal direction, that make them have great performance in a variety of applications, including robotics, aerospace, industrial equipment, and more.
Wide Application for JCC Pultruded Carbon Fiber Components
JCC pultruded carbon fiber component has advantages of low cost, high strength and stiffness, and easy to stall, which is widely used in tents and mosquito nets. That needs the compents with high strength to support them and withstand harsh weathe.
The drones determine the pultruded carbon fiber components must be lightweight, high strength&rigidity, corrosion resistant, durability, and precise manufacturability, that is exactly what our carbon fiber components have.
JCC uses unique pultrusion process when manufacture pultruded carbon fiber components, which makes our rod has the properties of lightweight, high strength, durability and stability. With that, trekking poles and golf clubs have great performance.
JCC can produce the highly accurate and error-free carbon fiber components for aerospace, also our rods has the advantage of high temperature and corrosion resistance which make they’re widely made in aerospace fields.
Over 10 Years Manufacturing Experience
JCC has over 10 years experience in manfucturing pultruded carbon fiber components, which choose special pultruded process to pull the continuous high-quality carbon fiber material with an epoxy resin. This can make the same cross-section, theoretically making the carbon components infinitely elongated in the longitudinal direction, and having unparalleled linear strength in the longitudinal directi
Advanced Pulstrusion Systems and Equipment
JCC has a set of advanced pulstrusion system and equipment for fabricating the pultruded carbon fiber components. These systems and equipment includes resin impregnation system, fiber guiding system, pultrusion die, heating system, pulling system, cutting system, control system and post-processing equipment. It is these efficient equipment that allow us to produce high-quality carbon fiber components, ensuring that each rod has extremely high strength, durability and consistency.
Why Should you Choose JCC Pultruded Carbon Fiber Components?
Exact size and competitive price
JCC pultruded carbon fiber components are using the pultruded prodess by pulling the continuous carbon fiber material with a resin matrix, which has the advantages of ultra low tolerances and the low cost than other carbon fiber products. Our cost-effective production process makes our carbon fiber components first choice for clients.
Customized Solutions
Pultruded process of JCC can manufacture any size and shapes of carbon fiber components, this special produciton process makes the component diameter and shape is infinitely close to the mold size. So our carbon fiber component is very suitable for high-tech precision parts.
Strick Quality Control
JCC controls the quality of every carbon fiber component strictly . We have experienced quality inspectors. All products are fully inspected before shipment, and the components they inspected are linked to their performance assessment , ensuring that every carbon fiber component shipped out is 100% qualified.
Specification of Carbon Fiber Sheet
- Data Sheet
|
Carbon Rods more than 0.156″ |
Carbon Rods less than 0.156″ |
||
| Tensile Strength | 250 ksi / 1.72 GPa | Tensile Strength | 320 ksi / 2.34 GPa |
| Tensile Modulus | 20.0 msi / 138 GPa | Tensile Modulus | 19.5 msi / 134 GPa |
| Ultimate Shear Strength | 6.0 ksi / 41.3 Mpa | Compressive Strength | 270 ksi / 1.90 GPa |
| Ultimate Tensile Strain | 1.50% | Compressive Modulus | 19.0 msi / 131 GPa |
| Flexural Strength | 265 ksi / 1.83 GPa | Fiber Volume | 67% |
| Flexural Modulus
Fiber Volume |
19.0 msi / 131 GPa
62% |
Ultimate Tensile Strain
Diameter Tolerance |
1.30%
+/-5% |
| Thermal Expansion Coefficient | -0.1 ppm/cm3 / -0.2 ppm/°C | Glass Transition Temperature | 100℃ |
| Density | 0.054 lbs/in3 / 1.5 g/cm3 | Matrix Material | Bis F Epoxy |
| Diameter Tolerance | +0.005 / -0.005″ | ||
| Glass Transition Temperature | 100℃ | ||
| Matrix Material | Bisphenol Epoxy Vinyl Ester |
JCC can produce various size, shapes of pultruded carbon fiber components, which include the carbon fiber rod, pultruded carbon fiber tube, carbon fiber strips and any other shape components.
JCC is a over years of ternational trade company with our own factory which has R&D team and advanced production equipment.
JCC pultruded carbon fiber component has the advantages of lightweight, high strength and stiffness, durability and corrsion resistance which can be widely used in various fields.
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