What is the Roll Wrapped Carbon Fiber Tubes?
Roll wrapped carbon fiber tubes of JCC are generally larger in diameter and, due to their multiple alternated stacking layers of carbon fiber strip with resin preimpregnating, can produce tougher tubes that are particularly strong against squeezing and torsion.
We wrap carbon fiber material prepreg strips around a metal mold mandrel and then cure the tube with high heat. When the layers of fibers are layered onto the mandrel, it is oriented so that some layers of fibers are aligned at 0° along the length of the tube, but other fibers are aligned at 45° and 90°. Our roll wrapped carbon fiber tubes fabricated in this way are not as strong in length as pultruded pipes, but they are much stronger in other directions and therefore better able to resist crushing, breaking and torsional loads (twisting).
Roll Wrapped Carbon Fiber Tubes By Shapes
JCC carbon fiber round tubes has various size, thickness, patterns and manufacturing process, such as roll-wrapped, filament wound and pultruded meeting your any nees.
JCC oval carbon fiber tubes is designed for enhanced aerodynamics and sleek aesthetics, ideal for high-performance applications in automotive, cycling, and more.
JCC carbon fiber rectangular tubes offers high strength and stiffness, perfect for structural and industrial applications where stability and lightweight performance are key.
JCC hexagon carbon fiber tube is designed for unique applications requiring a distinctive shape, offering high strength, lightweight, and excellent dimensional stability.
JCC curved carbon fiber tube is expertly crafted for projects requiring precise bends and curves, delivering unmatched flexibility, strength, and lightweight performance.
JCC tapered carbon fiber tube is designed for applications needing variable diameter, providing a perfect blend of lightweight strength and tailored performance for specialized projects.
JCC structural carbon fiber tube is engineered for superior strength and rigidity, ideal for load-bearing applications and high-performance structural projects.
JCC carbon/kevlar round tube is combining the lightweight strength of carbon fiber with the durability of Kevlar, perfect for applications needing high impact resistance and performance
Why JCC Carbon Fiber Tubes?
JCC can provide different Toray carbon fiber materials, such as 3K, 6K, 12K (according to clients requirements) for various patterns of roll wrapped carbon fiber tubes, such as twill glossy, twill matte, plain glossy and plain matte.
JCC has the professional OEM team which can design molds based on your application needs and offers professional suggestions. The result is our roll wrapped carbon fiber tubes are lighter, more durable and more economical than metal.
JCC provides some experienced quality inspectors to ensure every part from the raw material to the finished roll wrapped carbon fiber pipes to be qualified with the pre-production, mid-production and after-production.
Our roll wrapped carbon fiber tubes are manufactured by various process such as carbon fiber molding, and roll-wrapped, high-temp curing, laser cutting and painting. In order to produce high-quality carbon fiber tubes, we are equipped with advanced machines imported from Germany.
Automatic Production Line
JCC has 5 automatic production lines which is an efficient and precise manufacturing system, that is designed for producing any size, thickness and shapes of carbon fiber tubes. These production lines include molding& roll wrapping and laser cutting machine to ensure the quality and consistency of each roll wrapped carbon fiber tube.
Wide application
Our roll wrapped carbon fiber laminated tubes are easy to cut, drill, tap, thread and punch with common tools. In many cases, it is lighter, more durable, and more economical than metal tubes. So JCC roll wrapped carbon fiber tubes have had great performance in hundreds of applications, such as aerospace, drones, outdoor equipment and automatic industry.
Specification of Carbon Fiber Tubes
- Data Sheet
| Inside Dimension（”） | Wall Thickness | Length(mm) | Pattern |
| 1″ carbon fiber tube | 930 |
Up to 5m |
Unidirectional |
| 2″ carbon fiber tube | 930 | Up to 5m | Pultruded |
| 3″ carbon fiber tube | 930 | Up to 5m | Medium Checkered Weave |
| 4″ carbon fiber tube | 930 | Up to 5m | braided |
| 5″ carbon fiber tube | 930 | Up to 5m | 3k Plain Weave |
| 6″ carbon fiber tube | 930 | Up to 5m | 3k 2X2 Twill Weave |
| 1 /2 “carbon fiber tube | 915 | Up to 5m | Filament Wound – Painted |
| 3/4″ carbon fiber tube | 915 | Up to 5m | Unidirectional |
| 3/8″ carbon fiber tube | 915 | Up to 5m | Medium Checkered |
| 5/8″ carbon fiber tube | 915 | Up to 5m | Filament Wound – Painted |
| 1.5 inch carbon fiber tube | 915 | Up to 5m | 光学 |
Generally speaking, our carbon fiber tubes are manufactured using the mold and our technicans will make the mold as your requirements which means the diameter is easy to control with low torlerence.
Please use a grinding wheel or a hacksaw with 32 teeth per inch to cut the roll wrapped carbon fiber tubes. Do not use band saws.
Our roll wrapped carbon fiber tubes are lightweight and better to resist crushing, breaking and torsional loads comparing the pultruded carbon tubes.
English 
Japanese 
German 
Spanish 
French 
Italian